The deformation challenge of wood-plastic composite WPC wall panels represents a "systemic process" that requires adherence to a comprehensive workflow: moisture control in raw materials → uniform plasticization → gradual cooling → stress release → standardized storage. The key lies in balancing the distinct characteristics of wood fibers and plastics to minimize internal stress accumulation. By precisely regulating critical parameters (particularly moisture content, temperature, and cooling rates) alongside optimized equipment and quality monitoring, deformation can be controlled within 1%, meeting both production requirements and application needs.
Yongte has rich experience for WPC turnkey project, we will design the project machines according to customer's raw material and production needs, we shall design the production formulation according to customer's raw material and product requirements, Below video show you Yongte WPC turnkey project production flow from raw material to finished WPC products.
The Yongte Wood Plastic WPC granulation Machine equiip with three-stage blower cooling system, specifically designed to address the unique characteristics of wood-plastic pellets (including wood fibers, high-temperature adhesion tendency, and the need for impurity removal and purification). This system resolves the four core challenges of "cooling + impurity removal + stable conveying + product protection" that single-stage or two-stage pneumatic conveying cannot simultaneously achieve, ultimately meeting the continuous production requirements for wood-plastic pellet manufacturing.
With residents' demands for higher quality of life and environmental performance in their courtyards, WPC floor tiles are experiencing rapid growth due to their excellent overall performance and green attributes. Underpinning this trend, Yongte Plastic Machinery's wood-plastic profile production lines have become core equipment for many manufacturers seeking to expand into this sector and capture market share.
The screw of WPC extruder serves as the core transmission and plasticizing component of the equipment. It directly contacts the molten material of the wood-plastic composite and withstands high temperatures and high pressures. Its corrosion resistance is crucial to ensuring stable operation, product quality, and longevity. Therefore, Yongte's wood-plastic composite extruders typically use screws and barrels made of wear-resistant and corrosion-resistant materials.
As a professional manufacturer of WPC production machine, We are well aware that energy consumption accounts for as much as 30%-40% of the production cost of WPC products. Traditional WPC machine also suffers from issues like low heating efficiency and redundant power systems. Over the past two years, our company has implemented energy-saving modifications on WPC extrusion lines, resulting in significant cost savings.
