Yongte Plastics Machinery's Self-Developed Winding Machine Solves the Winding Dilemma for Large-Diameter PE Pipes
Against the backdrop of continuous global infrastructure development, the market demand for large-diameter PE pipes continues to grow due to their advantages such as corrosion resistance, high strength, and ease of construction. However, when the pipe diameter exceeds 630mm, traditional winding equipment often falls short—insufficient load-bearing capacity leads to unstable operation, and inadequate tension control precision causes pipe loosening and surface scratches, affecting not only production efficiency but also increasing scrap rates and production costs, becoming a bottleneck restricting industry development.
To address this challenge, Yongte Plastics Machinery, drawing on years of industry experience and through hundreds of solution optimizations and real-machine debugging, has successfully developed a dedicated winding machine for large-diameter PE pipes. This equipment achieves breakthroughs in three key areas: First, its reinforced heavy-duty structural design increases the load-bearing capacity by 50% compared to traditional models, allowing for stable handling of pipes with diameters ranging from 315mm to 1200mm. Second, it features an intelligent dynamic tension control system that keeps tension control errors within ±2%, fundamentally solving the problems of loose and wrinkled pipes. Third, its innovative flexible winding roller design significantly reduces surface damage to pipes, increasing the product qualification rate to over 99.5%.
The effectiveness of this equipment is evidenced by the practices of a pipe manufacturing company in Southeast Asia. The factory manager explained that previously, processing 1200mm diameter pipes required four workers to operate the winding process, with a daily output of only eight pipes, and frequent scrap due to improper winding. After introducing the Yongte winding machine, one worker can complete the operation, increasing the daily output to over 15 pipes, with the pipe surface remaining intact and the scrap rate approaching zero. Data shows that this equipment helps companies reduce labor costs by over 60%, improve winding efficiency by 80%, and increase overall production efficiency by approximately 30%.
As a technology-driven company with a long history in the plastics machinery industry, Yongte Plastics Machinery adheres to the philosophy of "technology meeting needs and innovation serving the market," and is committed to driving practical technological breakthroughs in specific scenarios. The successful development of this winding machine not only demonstrates the company's integrated capabilities in heavy-duty structures and intelligent control, but also breaks down the price barrier of high-end winding equipment, providing a reliable and cost-effective option for small and medium-sized pipe manufacturers worldwide.
Currently, the equipment has obtained several utility model patents and, in addition to widespread recognition in Southeast Asia and the Middle East, has also attracted active inquiries from customers in South America and Africa. The founder of Yongte Plastics Machinery stated that the company will continue to increase R&D investment in the future, optimize products based on different regional production scenarios, and help more overseas customers achieve efficient and economical pipe production.
