Yongte Plastic Machinery breaks through technical barriers and builds high-end PPR pipe production line
In the fields of building water supply and drainage, municipal pipe network, etc., the demand for high-quality PPR pipes is growing, but its production process faces many severe challenges. Recently, Yongte Plastic Machinery is making every effort to promote the manufacture of a set of high-end customized PPR pipe production lines. Relying on its unique advantages, it overcomes production difficulties and builds production equipment that meets high standards for customers.
The production of high-quality PPR pipes is extremely difficult. On the one hand, the plasticization process of PPR raw materials is extremely sensitive to temperature, pressure and screw speed. Any slight deviation will lead to uneven plasticization, causing defects such as bubbles and stratification in the pipe, affecting its pressure bearing capacity and service life; on the other hand, the dimensional accuracy requirements of the pipe are extremely high, and the pipe diameter error must be controlled within a very small range, otherwise it will lead to insufficient sealing of the pipe connection and bury the hidden danger of leakage. In addition, continuous and stable production is also a major challenge. During long-term operation, the stability of the equipment is directly related to the consistency of the pipe quality. Any slight fluctuation in any component may cause product quality problems.
Faced with these challenges, Yongte Plastic Machinery has demonstrated strong technical strength and innovation capabilities. In the plasticizing process, the "intelligent dynamic plasticizing system" independently developed by Yongte Plastic Machinery has become the key. The system adopts a specially designed screw structure, and its thread depth and pitch have been precisely calculated and optimized. With a high-precision temperature control system, the temperature fluctuation in the production process can be controlled within ±1°C, ensuring that the PPR raw materials are uniformly plasticized in the screw, effectively avoiding quality defects caused by poor plasticization.
In response to the problem of dimensional accuracy control, Yongte Plastic Machinery has introduced advanced closed-loop control technology. During the pipe extrusion molding process, the pipe diameter, wall thickness and other parameters are monitored in real time through a high-precision laser measuring instrument. Once a deviation is found, the system immediately automatically adjusts the traction speed and die head pressure to strictly control the pipe diameter error to ±0.05mm and the wall thickness error to ±0.03mm, far exceeding the industry standard.
To ensure the stable operation of the production line, Yongte Plastic Machinery adopts modular design and high-quality components. Key components are all selected from internationally renowned brands and have undergone strict quality inspection and life testing. At the same time, the transmission system of the equipment adopts high-precision gearbox and servo motor, and cooperates with the independently developed intelligent lubrication system to effectively reduce component wear and reduce the probability of failure, ensuring that the production line can operate stably 7×24 hours a day and ensuring the consistent quality of pipes.
Yongte Plastic Machinery's mature and experienced professional technical team is a strong guarantee for solving difficult problems. The core members of the team have more than 20 years of experience in plastic product extrusion production, as well as experience in the research and development, design and manufacturing of plastic extrusion machinery. From the early design of the project, to the technical research in the production process, to the later installation and commissioning, the team provides professional support throughout the process, with superb technology and rich experience, to ensure that every link meets the strict requirements of customers.
It is reported that this set of high-end customized PPR pipe production line is expected to be completed and delivered to customers this month. The relevant person in charge of Yongte Plastic Machinery said that this project is not only another demonstration of the company's technical strength, but also a reflection of the company's commitment to providing customers with high-quality solutions. In the future, Yongte Plastic Machinery will continue to deepen its roots in the field of plastic extrusion, continue to innovate and make breakthroughs, and contribute more to the development of the industry.
