Canadian customers visited Yongte Plastic Machinery and successfully completed the acceptance of the wood plastic flooring production line.
In recent years, with the increasing environmental awareness in Canada and the booming outdoor construction market, local companies have seen a surge in demand for high-performance wood plastic flooring. A well-known Canadian building materials company plans to expand its wood plastic flooring business, and it has put forward stringent requirements: the production line must meet a daily production capacity of more than 8 tons, a raw material utilization rate of more than 98%, and the produced wood plastic flooring must have a wear-resistant revolution of more than 10,000 revolutions, and be UV-resistant and able to adapt to Canada's extreme temperature difference environment. Faced with this challenge, Qingdao Yongte Plastic Machinery Manufacturing Co., Ltd. has successfully stood out with its advanced technology and innovation capabilities. The wood plastic flooring production line customized by Yongte Plastic Machinery for Canadian customers has shown strong advantages in production capacity and raw material utilization. The production line is equipped with a self-developed high-precision twin-screw extrusion system, which can efficiently plasticize the material in the extruder through a special mixing structure design and multi-stage mixing technology. The measured data shows that the production line can produce 0.4 tons per hour and 9.6 tons per day, far exceeding the customer's demand of 8 tons. At the same time, by precisely controlling the raw material ratio and processing flow, the raw material utilization rate is as high as 98.5%, effectively reducing the production cost.
In terms of product quality assurance, the technical advantages of the production line are also significant. The unique multi-layer co-extrusion technology it adopts can form wood-plastic flooring with different functional layers in one extrusion process. After adding special wear-resistant and UV-resistant masterbatch to the surface layer, the wear-resistant revolution of the floor reached 12,000 revolutions after testing by a professional testing agency, far exceeding the 10,000 revolutions required by customers; the UV resistance was tested by QUV accelerated aging. After 2,000 hours of simulating the Canadian annual lighting environment, the color change of the floor was △E＜2, which can effectively resist the local strong ultraviolet radiation. By reasonably adjusting the ratio of plastic to fiber, the core layer can achieve a static bending strength of 45MPa and an elastic modulus of 3500MPa, meeting the use requirements of complex outdoor environments.
In terms of intelligent control and stability, the production line is equipped with an advanced PLC control system and a high-precision sensor network, which can monitor and precisely control the entire production process in real time. When the temperature fluctuation exceeds ±1°C and the pressure deviation exceeds ±0.5MPa, the system will automatically warn and adjust the parameters to ensure the stability of the production process. After 72 hours of continuous full-load operation test, the equipment failure rate is less than 0.1%, and the size error of the produced wood-plastic floor is controlled within ±0.15mm, which is better than the ±0.2mm standard required by customers, and the surface texture clarity is more than 95%.
Recently, the Canadian customer team came to Yongte Plastic Machinery for production line acceptance. From raw material feeding, extrusion plasticization to molding and cutting, the customer has carried out strict testing and data verification in every link. In the end, all indicators of the production line exceeded expectations. The customer representative praised: "Yongte Plastic Machinery's production line not only meets all our needs, but also brings surprises in key indicators such as production capacity and quality. This will greatly enhance our competitiveness in the Canadian market."
The complete success of this acceptance not only provides strong support for the business expansion of Canadian customers, but also marks that Yongte Plastic Machinery has taken a solid step in the international high-end plastic machinery market. In the future, Yongte Plastic Machinery will continue to deepen technological innovation and provide more high-performance and customized plastic machinery solutions for global customers.
