The newly developed production line incorporates a specialized conical twin-screw extruder, precision molds, and 3D embossing technology, enabling seamless integration of recycled textile fibers with HDPE (high-density polyethylene) and waste clothes.
The complete process tested as below:
1, waste clothes being shredded, crushed, and converted into small clothes scrap
2, mixing the clothes scrap, HDPE plastic and Chemical additives as per Yongte's formulation which is specially developed for using clothes wastage. the clothes scrap content can be 70%.
3, Composition the mixture by special designed granulation machine equip with parallel twin screw extruder.
4, Extrusion the composited material by conical twin screw extruder and special designed WPC decking mold,
5, Co-extrusion and online 3D embossing technology is suggested for making high quality WPC decking, so it will cover the uniform color of WPC core and increase the strength, and make the decking surface with wonderful wooden grain texture.
