Yongte PPR Pipe Production Line: Premium Solutions for Hot & Cold Water Supply Systems
Yongte’s PPR pipe production lines specialize in manufacturing PPR (Polypropylene Random Copolymer), PPR-CT (Crystal PPR), and 3-layer glass fiber reinforced PPR pipes with diameters from 16 mm to 160 mm, featuring single-screw extrusion technology, color stripe co-extrusion capability, and intelligent PLC control. Ideal for residential/commercial hot/cold water supply, floor heating, and industrial fluid transportation.
🏭 Product Overview
Yongte’s PPR pipe production lines are engineered to meet the highest quality standards for PPR pipe manufacturing, focusing on uniform wall thickness, smooth inner/outer surfaces, and excellent heat resistance (up to 95°C) of finished pipes. Our turnkey solutions integrate advanced extrusion, precise sizing, and automated handling systems, suitable for both small-batch customization and large-scale industrial production.
Key line specifications:
- Output capacity: 80–500 kg/h (varies by pipe diameter and configuration)
- Pipe pressure ratings: PN10, PN16, PN20 (compliant with ISO 15874, DIN 8077/8078, GB/T 18742 standards)
- Automation level: Semi-automatic to fully automatic (with inline testing and packaging integration)
- Material adaptability: PPR, PPR-CT, PPR-GF (glass fiber reinforced), and PE-RT (for hot water supply pipes)
⚙️ Technical Advantages
-
Superior Pipe Quality
- PPR-optimized screw and die head design ensures uniform wall thickness (tolerance ≤ ±3%) and smooth inner/outer surfaces, reducing fluid resistance in water transmission.
- Low-shear extrusion prevents PPR material degradation, maintaining the pipe’s toughness and long-term hydrostatic strength (service life up to 50 years at 70°C).
- Color stripe co-extrusion capability for easy identification of hot/cold water pipes (red for hot, blue for cold).
-
High Efficiency & Energy Saving
- Servo motor drive system reduces energy consumption by 20–30% compared to traditional frequency conversion drives.
- Fast die change system (≤ 30 minutes) minimizes downtime during product switching, improving overall production efficiency.
- Closed-loop cooling system recycles cooling water, reducing water consumption by 80% and meeting environmental protection standards.
-
Intelligent Control
- PLC touchscreen HMI for real-time monitoring of key parameters (temperature, speed, vacuum pressure), with automatic alarm and fault diagnosis functions.
- Recipe storage function for 50+ pipe specifications, enabling one-click production parameter recall.
- Remote monitoring capability for production data analysis and troubleshooting.
-
Durability & Reliability
- Key components adopt international brand parts (SEW motors, Siemens inverters, Festo pneumatic components) for a service life of 10+ years.
- Screw and barrel with nitriding treatment (0.5–0.7 mm thickness) for wear resistance and corrosion protection.
- Dust-free operation design to ensure product cleanliness for potable water applications.
📦 Customization Options
Yongte offers tailored solutions to match your production needs:
- Pipe diameter range: 16–63 mm (small), 20–110 mm (medium), 110–160 mm (large)
- Special configurations: Single-layer PPR, 3-layer glass fiber reinforced PPR, PPR-CT (crystal PPR), color stripe co-extrusion
- Automation upgrades: Add inline printing, labeling, or ultrasonic testing modules
- Workshop layout: Customized line design to fit your factory space and workflow
- Material compatibility: PPR, PPR-CT, PPR-GF, PE-RT
🤝 Why Choose Yongte?
- Turnkey Solution Expertise: One-stop service from line design, installation, commissioning to operator training.
- Global Certification: CE certified machines, compliant with international market standards.
- 24/7 After-Sales Support: Overseas technical teams provide on-site maintenance and spare parts supply within 72 hours.
- Factory-Direct Pricing: No middlemen, offering competitive prices while ensuring product quality.
- Technical Innovation: Continuous R&D for new PPR pipe technologies, including 3-layer glass fiber reinforced and PPR-CT production capabilities.
