High Efficiency PPR Pipe Machine

Yongte High Efficiency PPR Pipe Machine - Excellent Quality and Competitive Cost

Product Description

Yongte is a professional manufacturer specializing in PPR Pipe Machines designed for both hot and cold water systems. With a strong focus on precision engineering and advanced technology, the company excels in the continuous manufacturing of high-quality PPR pipes. These pipes are known for their exceptionally smooth inner surfaces, which minimize flow resistance and prevent sediment buildup, as well as their precise dimensional accuracy, ensuring reliable and leak-free connections in various plumbing applications.

Random Copolymer Polypropylene (PPR) pipes have established themselves as the preeminent solution across a diverse array of global applications, encompassing potable water distribution, architectural drainage systems, underfloor heating networks, and numerous industrial fluid conveyance infrastructures. The ascendancy of this material in the market is underpinned by its intrinsic benefits: it is inherently non-toxic and odorless, thereby ensuring the safety of water supplies; it endures high temperatures and effectively resists corrosion; and its superior thermal insulation properties enhance energy efficiency. Furthermore, the precision engineering of the High Efficiency PPR Pipe Machine, which employs cutting-edge, high-efficiency single-screw extrusion technology, facilitates the stable and dependable production of PPR pipes with outer diameters ranging from 16mm to 63mm. The equipment's high level of automation substantially augments production efficiency and guarantees the consistent provision of high-quality, uniform products.

Production Flow

PPR Resin + Color Masterbatch → Uniform Mixing → Vacuum Feeding → Material Drying → Extruder Plasticization (180–210°C) → Precision Mold Forming → Vacuum Calibration → Multi-Stage Spray Cooling → Laser Marking → Stable Traction → Fixed-Length Cutting → Automated Finished Product Stacking

Product Parameter

Product details

1.Raw Material Processing System: PE material is mixed with additives, such as color masterbatches, in a mixer. The vacuum feeder automatically sends the mixture to the extruder drying hopper, removing moisture to ≤0.1%—a critical factor for product consistency.

2.PPR Pipe Extruder: Equipped with an SJ65/33 high-efficiency single-screw extruder driven by a 55KW servo motor, reducing power consumption by approximately 20%. Key features include a direct-drive gearbox for enhanced efficiency and simplified maintenance, a robust 38CrMoALA alloy steel screw barrel treated with nitriding for superior wear and corrosion resistance, an infrared heating system, and Omron automatic temperature control for precise thermal management.

3. Marking Line Extruder: The SJ25 extruder is used to imprint marking lines onto PPR pipes. It can produce either a single marking line or multiple marking lines, depending on the customer's specifications.

4. Specialized PPR Pipe Mold: The mold features a basket or spiral structure die head to ensure uniform extrusion of the material.

5. Vacuum Calibration Tank: The tube blank undergoes rapid precision calibration via vacuum adsorption, with a stable vacuum level ranging from 0.06 to 0.08 MPa to ensure strict dimensional accuracy. The tank is made of high-quality stainless steel for durability and corrosion resistance.

6. Spray Cooling Tank: Adopting multi-stage precision spray cooling technology, this tank maintains the water temperature below 20℃ to ensure rapid and uniform cooling of pipes,effectively preventing thermal deformation. Made of high-quality stainless steel,it boasts excellent corrosion resistance and long-term durability,supporting continuous and stable production operations.

7. Pull-off Traction Machine: Draws pipes at a stable speed range of 3-15 m/min to ensure uniform length and continuous production stability. Equipped with high-precision tension control systems, it effectively maintains consistent traction force,prevents pipe deformation,and guarantees strict dimensional accuracy of finished products.

8. Planetary Cutter: This cutter enables automatic fixed-length cutting with chip-free operation and smooth,burr-free edges—specifically optimized for small-to-medium diameter PPR pipes. Its high-precision cutting mechanism ensures consistent length accuracy and effectively minimizes material waste during production.

9. Laser Printing Machine: This machine utilizes advanced laser technology to print product specifications and batch information in real-time, achieving clear, durable markings without the need for consumables.

10. Stacking Rack: This automatic stacking rack neatly arranges finished pipes with adjustable height and layer count to accommodate different pipe lengths and storage requirements. Its robust frame and anti-slip design ensure stable stacking and convenient handling, significantly enhancing post-production storage efficiency.

11. Electric Control System: This system integrates high-performance electrical components, including ABB frequency converters, Siemens contactors, Omron temperature controllers, and Inovance servo controllers, ensuring stable operation and precise control of the entire production line.

Product Application

The PPR pipe, which is manufactured from high-quality random copolymer polypropylene, stands out as an environmentally sustainable and highly durable plastic piping solution that offers exceptional ease of installation. Over recent years, it has seen extensive adoption and has largely superseded conventional options such as galvanized steel and copper piping systems. Among its core strengths are its non-toxic composition, complete absence of odor, and outstanding resistance to both high temperatures and corrosive substances, alongside its superior thermal insulation properties. These significant benefits have collectively established PPR as the leading and most trusted material for a wide range of applications, including domestic and commercial water supply, efficient drainage systems, reliable heating networks, and the safe transportation of various industrial fluids on a global scale.