Irrigation Pipe Extrusion Line

Yongte Irrigation Pipe Extrusion Line - Durable Irrigation Solution

Product Description:

Yongte's Irrigation Pipe Extrusion Line takes old tires and turns them into rubber infiltration pipes—we call these rubber nano-tubes. After lots of R&D and testing, we’ve tweaked the formula just right for making these nano-rubber tubes. They’ve got tiny, evenly spread pores that connect to each other, so water flows through easily and filters out gunk really well. You’ll find them used in farm irrigation, underground drainage, and pond oxygen systems all the time. This machine’s super automated, saves energy, runs steady, has a design that’s easy to use, works with all kinds of materials (even recycled rubber powder!), is simple to operate and fix, and makes tubes with the same consistent nano-pore structure every time.The nano-pore structure ensures optimal water flow while preventing clogging, making these pipes perfect for sustainable agriculture and eco-friendly water management solutions.

Technical Specifications

Parameter	Specification
Machine name	Yongte Rubber Irrigation Pipe Extrusion Line
Material	Rubber powder, PE granules, Chemical additives
Product	Irrigation pipe, micro nano pipe, seepage pipe, soaker pipe, oxygen pipe
Pipe Diameter Range	9-32mm (adjustable)
Production Speed	3-10 m/min (adjustable)
Output Capacity	80-120kg/h
Extruder Model	SJ65 Single screw extruder
Main motor power	22kw Innovance servo motor with speed control
winder	Auto winder, single position or double position optional
Installation power	Around 60kw (including heating power and auxiliary equipments)
Power consumption	Around 20kw
Machine length	16 meters

Product Details and Features:

1. High-Efficiency Extrusion System:

   (1) The extruder is custom-engineered for processing recycled rubber powder and PE granule blends.

   (2) Its screw features a specialized foaming design that creates uniformly distributed nanoscale pores in the rubber pipe, ensuring consistent permeability and structural integrity.

2.Rubber Irrigation Pipe Mold:

   (1) A specialized extrusion tool for the continuous production of rubber nano pipes from recycled rubber powder using nano foaming technology.

   (2) The nano holes are uniformly distributed, ensuring good foaming.

3.  Fast Cooling Tank:

  (1) Constructed entirely from 304 stainless steel

  (2) this 6-meter water cooling tank provides rapid, uniform cooling to stabilize the pipe structure and maintain dimensional accuracy post-extrusion.

4. Rubber Pipe Traction Machine:

 (1) Equipped with double belt traction

 (2) the machine ensures stable, consistent pulling of rubber pipes for continuous and stable production.

5. Rubber Pipe Winder:

   (1) An optional single-position or double-position winder with automatic tension control for consistent, damage-free coiling of rubber pipes.

   (2) The winder can coil the rubber pipes into rolls with a customized diameter and width.

   (3) Equipped with automatic cable laying and precision automatic meter-counting functions, the machine triggers an automatic alarm upon reaching the preset winding length.

6. Electric Control System:

   (1) Our electrical components employ internationally acclaimed high-quality brands, such as ABB frequency converters

   (2) Siemens and Schneider contactors

   (3) Omron temperature controllers

   (4) Siemens PLC control systems

   (5) Innovance servo motors.

Description of Rubber seepage irrigation pipe

Rubber irrigation pipe is made of durable recycled rubber with built-in capollaries. After connecting to a water source, water slowly seeps out through the capillaries on the pipe wall under water pressure. Its feastures include water consevation. The drip irrigation pipes are laid along the plant’s growth pattern, which can prolong the time water stays at the plant roots, minimize over-watering, and prevent precious water resources from floring away underground. It is suitable for use in lawns, vegetable farms, flower beds, and other places, and it especially suitable for fine irrigation of rows of plants

The micro-porous water-permeable pipe, manufactured from rubber using an innovative micro-porous extrusion foaming technique, effectively addresses micro-pore clogging. This precision irrigation system, designed for full-nutrient water conservation, ensures zero dead zones in water discharge and prevents negative pressure suction during water cutoff, completely resolving the clogging issue common in drip irrigation heads. Installation is simple—just connect the pipe to a PE pipe. In terms of water efficiency, it consumes only one-sixth of the water used in traditional flood irrigation. Enhanced fertilizer efficiency: The drip irrigation technology allows concentrated application of base and top-dressing fertilizers through water, with slow infiltration that prevents nutrient loss. This promotes uniform nutrient and water absorption by crops, significantly improving fertilizer utilization efficiency.

Advantages of Rubber Nano Pipe:

1. High Permeability Efficiency: The uniform nanoscale pores increase the permeability rate by 2-3 times and maintain stability over a long period.

2. Strong Anti-Clogging Ability: The nanoscale pores allow water molecules to pass through while blocking larger particles such as silt and microorganisms (similar to the "molecular sieve" effect), reducing the risk of blockage.

3. Long Service Life: Through the combination of rubber and PE materials, the service life of rubber seepage pipes can reach 10-15 years, with significantly enhanced aging resistance.

4. Low Installation and Maintenance Cost: Simple installation, plug in the connector to use, can be bent and rolled up, not prone to blockage, long maintenance-free cycles, reducing the comprehensive cost by 40%-60%.

5. Good Environmental Performance: Rubber seepage pipes can be produced from recycled waste tires and can be recycled multiple times, making them highly economical and environmentally friendly.

Application Scenarios of Rubber Nano Pipe:

1. Agricultural Water-Saving Irrigation: As underground water transmission pipes in drip irrigation and seepage irrigation systems, they can accurately control water and reduce soil salinization (nano filtration prevents sand from blocking the drippers).

2. Groundwater Remediation and Water Source Protection: Groundwater infiltration purification of contaminated sites (adsorption of heavy metals and organic matter by nanomaterials), or filtration of water from water sources.

3. Urban Rainwater Management: As permeable pipes in urban construction, they can quickly infiltrate rainwater and filter pollutants to alleviate waterlogging.

4. Sewage Treatment and Reuse: Underground infiltration treatment of industrial wastewater and domestic sewage, with nano-coating absorbing COD, heavy metals, and other pollutants.