Yongte rubber permeable Pipe Machine efficiently converts scrap rubber into high-performance pipes through a fully automated process. It reduces labor costs and operational errors, cuts energy consumption by 30% compared to traditional methods, and features a modular design for quick material changes and maintenance. By utilizing recycled rubber powder, it minimizes waste and raw material expenses while ensuring a consistent nano-pore structure ideal for precise irrigation, drainage, or aquaculture applications—offering durability and cost-effectiveness for modern water management solutions.
Yongte is a professional leading manufacturer located in China specializing in rubber permeable Pipe Machines. After years of equipment optimization, formula development, and rigorous experimentation, Yongte has successfully engineered the rubber permeable Pipe Machine for producing microcellular foam rubber irrigation pipes with integrated capillary pores. This capillary structure ensures uniform water distribution along the entire pipe length, guaranteeing every section of the field receives adequate moisture. The fine rubber pores function as micro-channels, regulating flow to prevent waterlogging and dry spots. This innovative design not only conserves water but also enhances crop growth by maintaining consistent moisture levels—critical for healthy plant development.
The Yongte rubber permeable Pipe Machine efficiently converts scrap rubber into high-performance pipes through a fully automated process. It reduces labor costs and operational errors, cuts energy consumption by 30% compared to traditional methods, and features a modular design for quick material changes and maintenance. By utilizing recycled rubber powder, it minimizes waste and raw material expenses while ensuring a consistent nano-pore structure ideal for precise irrigation, drainage, or aquaculture applications—offering durability and cost-effectiveness for modern water management solutions.
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Parameter |
Specification |
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Machine name |
Yongte Rubber rubber Permeable pipe machine |
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Material |
Rubber powder, PE granules, Chemical additives |
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Product |
Irrigation pipe, micro nano pipe, seepage pipe, soaker pipe, oxygen pipe |
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Pipe Diameter Range |
9-32mm (adjustable) |
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Production Speed |
3-10 m/min (adjustable) |
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Output Capacity |
80-120kg/h |
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Extruder Model |
SJ65 Single screw extruder |
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Main motor power |
22kw Innovance servo motor with speed control |
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winder |
Auto winder, single position or double position optional |
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Installation power |
Around 60kw (including heating power and auxiliary equipments) |
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Power consumption |
Around 20kw |
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Machine length |
16 meters |
1. High-Efficiency Extrusion System:
(1) The extruder is custom-engineered for processing recycled rubber powder and PE granule blends.
(2) Its screw features a specialized foaming design that creates uniformly distributed nanoscale pores in the rubber pipe, ensuring consistent permeability and structural integrity.
2.Rubber Irrigation Pipe Mold:
(1) A specialized extrusion tool for the continuous production of rubber nano pipes from recycled rubber powder using nano foaming technology.
(2) The nano holes are uniformly distributed, ensuring good foaming.
3. Fast Cooling Tank:
(1) Constructed entirely from 304 stainless steel
(2) this 6-meter water cooling tank provides rapid, uniform cooling to stabilize the pipe structure and maintain dimensional accuracy post-extrusion.
4. Rubber Pipe Traction Machine:
(1) Equipped with double belt traction
(2) the machine ensures stable, consistent pulling of rubber pipes for continuous and stable production.
5. Rubber Pipe Winder:
(1) An optional single-position or double-position winder with automatic tension control for consistent, damage-free coiling of rubber pipes.
(2) The winder can coil the rubber pipes into rolls with a customized diameter and width.
(3) Equipped with automatic cable laying and precision automatic meter-counting functions, the machine triggers an automatic alarm upon reaching the preset winding length.
6. Electric Control System:
(1) Our electrical components employ internationally acclaimed high-quality brands, such as ABB frequency converters
(2) Siemens and Schneider contactors
(3) Omron temperature controllers
(4) Siemens PLC control systems
(5) Innovance servo motors.
The rubber permeable irrigation pipe, made from durable recycled rubber, contains tiny capillaries within its structure. When connected to a water supply, water is slowly released through these capillaries, a process enabled by the water pressure. The most beneficial feature of this system is its outstanding water conservation capability. By placing the drip pipes near the plants' growth zones, the water stays close to the roots for a longer time, thus preventing overwatering and reducing the wastage of precious water resources through underground runoff. This irrigation method is highly effective for various applications, such as lawns, vegetable gardens, and flower beds, and is especially skilled at delivering a precise and gentle watering schedule for rows of plants.
The micro-porous, water-permeable irrigation pipe—crafted via an innovative micro-porous extrusion foaming technique—effectively prevents clogging of its tiny openings. This precision irrigation system is engineered to conserve water while ensuring plants receive optimal nutrient supply. It eliminates dry spots caused by uneven water distribution and stops negative pressure suction when the water supply is cut off, thus avoiding the blockage issues common with traditional drip emitters. Installation is simple: just connect it to a polyethylene pipe. For water conservation, this system uses only one-sixth the water of conventional flood irrigation. Additionally, it allows basal and top-dressing fertilizers to be integrated directly into the irrigation water, reducing nutrient loss from seepage. As a result, crops absorb water and nutrients uniformly, drastically improving fertilizer efficiency.
1. High Permeability Efficiency: Uniform nanoscale pores increase the permeability rate by 2-3 times and ensure stability over an extended period.
2. Strong Anti-Clogging Ability: The nanoscale pores allow the passage of water molecules while effectively blocking larger particles, such as silt and microorganisms, due to a mechanism similar to the "molecular sieve" effect. This significantly reduces the risk of blockage.
3. Long Service Life: The service life of rubber seepage pipes can reach 10-15 years through the combination of rubber and PE materials, with significantly enhanced aging resistance.
4. Low Installation and Maintenance Cost: Simple installation with a plug-and-play connector, flexibility to bend and roll up, resistance to blockages, and long maintenance-free periods reduce overall costs by 40%-60%.
5. Good Environmental Performance: Rubber seepage pipes can be produced from recycled waste tires and are recyclable multiple times, making them highly economical and environmentally friendly.
1. Agricultural Water-Saving Irrigation: Utilizing underground water transmission pipes in drip and seepage irrigation systems allows for precise control over water distribution and helps to minimize soil salinization. Nano-filtration prevents sand from clogging the emitters.
2. Groundwater Remediation and Water Source Protection: The infiltration and purification of contaminated sites through groundwater, using nanomaterials that adsorb heavy metals and organic matter, or the filtration of water from water sources.
3. Urban Rainwater Management: Permeable pipes in urban construction can quickly infiltrate rainwater and filter pollutants, thereby alleviating waterlogging.
4. Sewage Treatment and Reuse: The underground infiltration treatment of industrial wastewater and domestic sewage utilizes a nano-coating that effectively absorbs Chemical Oxygen Demand (COD), heavy metals, and other harmful pollutants.
