WPC Decking Machine

Yongte WPC Decking Machine| Excellent Quality and Competitive Cost

Product Introduction

The Yongte WPC Decking Machine epitomizes a synergy of elevated productivity, energy efficiency, and reliability, engendering exceptional, enduring, and weather-resistant WPC products from recycled materials. This machine facilitates the melting and plasticization of wood-plastic granules/fragments by means of a conical twin-screw extruder, and the processing of modified PE granules through a single-screw extruder. Subsequently, these materials are extruded into a specialized mold to produce the desired shapes. The tapered barrel design enhances the efficiency of the mixing process, ensures a stable melt pressure, compacts the material to a density of 1.3 g/cm³, and fortifies the structural integrity. With high-speed cooling/calibration, stable traction, and automated cutting capabilities, it adeptly manages a variety of WPC products through rapid mold alterations.

The Yongte WPC Decking Machine effectively addresses the challenges associated with the use of recycled materials, such as inadequate weather resistance and inconsistent coloration. Through the co-extrusion of a high-quality modified PE layer onto the WPC core, it produces customizable wood-grain products that maintain their integrity for over a decade in outdoor environments.

Technical Parameter

Product details:

1. Automatic Feeder: The primary extruder is outfitted with a screw feeder, whereas the co-extruder utilizes a vacuum suction feeder.

2.SJSZ65/132 Conical Twin Screw Extruder: This model is equipped with a servo motor, facilitating a 15-20% reduction in power consumption, a vertical gearbox that ensures stable and robust production, a bimetallic screw and SKD barrel for extended use, and an automatic temperature control system.

3.SJ35 Co-extruder: This co-extruder is fitted with a drying hopper and an automatic system, featuring a uniquely designed screw profile to guarantee the melting and uniform flow of materials.

4.Co-extrusion Mold: Constructed from premium 3Cr17 mold steel, this mold features a well-designed co-extrusion die cavity and core layer die cavity flow, precise zoned temperature control, a modular design for consistent shaping dimensions, and quick-positioning pins for straightforward installation.

5.Online 3D Embossing Equipment: To augment the wood grain aesthetic and anti-slip properties of Wood Plastic Composite, we have integrated an online 3D deep embossing machine. This equipment can be affixed to the calibration table of the WPC extrusion line to produce a more authentic wood grain effect. The embossing roller is designed to be interchangeable, enabling the production of diverse wooden textures.

6.Calibration and Cooling Table: Crafted from a single sheet of 304 stainless steel with an optimal pipe layout, it features comprehensive electric lifting and lateral adjustment capabilities, and a water system extending along its entire length. It is well-suited for rapid cooling systems, easy to install and maintain, and the water tank is equipped with a filter to prevent contamination.

7.Traction Machine: High-quality rubber ensures longevity, the tire tread surface ensures traction friction, dual-stage reduction provides ample traction torque, and the bird-wing protective cover simplifies operation and maintenance.

8.Cutting Machine: Equipped with automatic fixed-length cutting, a 304 stainless steel panel, a fully enclosed dust collection system to mitigate dust pollution, a servo motor, and specialized material cutting blades for high-speed cutting to prevent chipping.

9.Electric Control System: Equipped with an ABB inverter, Omron temperature controller, Siemens contractor, and a PLC control system is available as an option. All contactors and wires within our electrical cabinets are neatly arranged, with wire numbers clearly labeled according to a standardized pattern. Sufficient clearance between components allows for easy operation by electricians. All auxiliary wiring utilizes quick-connect plugs (eliminating the need for customer wiring), ensuring convenience and safety.

10. Product Stacker: 6-meter automatic stacker.

Product Application

Yongte's advanced co-extrusion technology addresses the significant industry challenges of inadequate weather resistance and inconsistent coloration in recycled WPC materials. This technology involves the application of a high-quality modified PE surface layer onto the WPC core, resulting in a dual-layer structure. This innovative approach not only facilitates the customization of wood grain finishes and color selections but also enhances weatherability. Consequently, the outdoor WPC profiles exhibit resistance to UV radiation, moisture, and temperature variations, thereby ensuring a lifespan exceeding ten years.

Yongte Machine Advantages: Human-Centric Design and Industrial-Grade Durability

Yongte has demonstrated an unwavering commitment to innovation and the pursuit of excellence in the production of wood plastic composite (WPC) machinery. The company persists in employing high-strength, wear-resistant materials, complemented by precise forging techniques and comprehensive quality evaluations, to guarantee that the machinery can withstand high-frequency operations and harsh industrial environments—ensuring sustained reliability for your production processes.

1. High-Torque Durable Gearbox

Our WPC decking machines are equipped with premium vertical direct-connection gearboxes, which deliver exceptional performance:

- High transmission efficiency and robust load-bearing capacity enable stable, continuous production

- Compact design conserves installation space, making them suitable for workshops with limited dimensions

- Superior sealing mechanisms prevent oil leakage, coupled with exceptional heat dissipation capabilities, which extend service life

- User-friendly maintenance design reduces downtime and operational expenses

2. High-Efficiency Servo Motor

Innovance servo motors are the driving force behind our systems, providing significant benefits to your production processes:

- Achieve energy savings ranging from 15-20% in comparison to traditional motors, thereby diminishing long-term operational expenditures.

- Precise regulation of speed and torque ensures uniform product quality and a stable production output.

- Rapid response times, minimal vibration, and exceptionally quiet operation contribute to an improved workshop environment.

- Extended service lifespan and reduced maintenance needs lead to a decrease in overall ownership costs.

- Smart speed and output modulation allow for adaptation to fluctuating production requirements.

3. High-Automation Operation System

The WPC decking machine, characterized by its comprehensive integration, is meticulously engineered to achieve optimal efficiency and user-friendliness. It features automated processes that include automatic feeding, precise temperature regulation, cutting, and stacking, thereby significantly diminishing labor expenses. Additionally, an optional automatic material mixing and dosing system is available, offering a complete turnkey solution. The machine is equipped with a PLC programmable control system, coupled with servo motor technology, which facilitates automatic synchronization of speed adjustments. Moreover, the intuitive operation interface reduces training duration and minimizes the potential for human error.

4. Advanced and Compliant Electrical Control System

We underscore the significance of safety, stability, and adherence to international regulations by employing premium components, namely:

- ABB frequency converters, Siemens/Schneider contactors, and Omron temperature controllers are integrated into our systems.

- The Siemens PLC control system is implemented to guarantee reliable operation and facilitate simplified programming.

- Cables are organized meticulously with distinct labeling to enable swift troubleshooting and maintenance procedures.

- Compliance with global safety standards is maintained, including EN ISO 12100 (Machinery Safety), EN 60204-1 (Machine Electrical Equipment), and the EN 61000 series EMC standards—ensuring fulfillment of export requirements worldwide.

5. Heavy-Duty Frame and Wear-Resistant Screw Barrel

Engineered to deliver sustained performance within demanding production environments:

- The WPC decking machine base is constructed from solid steel plates, meticulously processed using Computer Numerical Control (CNC) cutting and polishing techniques to ensure precise dimensions and structural equilibrium.

- robust frame design guarantees over two decades of uninterrupted operation without experiencing distortion.

- All components that come into contact with materials or water are crafted from 304 stainless steel, thereby preventing rust and corrosion.

- The screw and barrel are tailored to meet the specific requirements of Wood-Plastic Composite (WPC) processing:

- Bimetallic screws and SKD barrels are utilized for WPC extruders.

- The service life of these components exceeds that of standard counterparts by 1.5 to 2 times.

- powder coating finish not only enhances the aesthetic appeal but also provides superior anti-rust protection and ensures color uniformity.

6. 3 Years Warranty and Comprehensive After-Sales Support

Warranty Period: The primary machine components are covered by a three-year warranty.

Pre-Shipment Testing: Prior to shipment, each machine is subjected to rigorous performance and stability evaluations to ensure the delivery of high-quality output.

Professional On-Site Support: Our engineering team provides comprehensive services including installation, commissioning, and operator training to guarantee a smooth start-up.

Lifelong Technical Consultation and Spare Parts Supply: We offer continuous technical consultation and an uninterrupted supply of spare parts to maintain uninterrupted production.