Plastic lumber extruder

Yongte Plastic lumber extruder Manufacturer - competitive recycling extrusion solution

Product Introduction

The Yongte Plastic Lumber Extruder is specifically engineered to utilize 100% plastic waste without incorporating wood flour as a filler. The resulting product is durable plastic lumber profiles that boast excellent performance, high flexibility, superior strength, resistance to cracking, good weather resistance, and a long lifespan. Yongte designs the Plastic Lumber Extruder with various extrusion and cooling systems tailored to the customer's plastic waste material and the desired product specifications, providing an effective solution for recycling and reusing plastic waste.The machine operates with high efficiency, ensuring minimal energy consumption during the extrusion process. Its modular design allows for easy maintenance and quick replacement of parts, reducing downtime and enhancing productivity. Additionally, Yongte's Plastic Lumber Extruder is equipped with advanced control systems that enable precise monitoring and adjustment of production parameters, ensuring consistent quality of the output plastic lumber. The extruder is also versatile, capable of processing a wide range of plastic waste materials, including but not limited to polyethylene, polypropylene, and polystyrene, making it a valuable asset for waste management and recycling industries.

Product Parameter

Product details: 

1, Automatic feeder and hopper: screw feeder or vacuum suction feeder is optional according to material. The drying hopper is equipped for taking out moisture .

2, SJ90 Single screw extruder: equip with 45KW-55KW servo motor for saving 15-20% power, equip with vertical gearbox for stably and powerful production, equip with bimetallic screw and SKD barrel for long time using, equip with automatic temperature control system .

3, Lumber profile die head: the extrusion die is specially designed for using 100% recycled material with good flow design to ensure enough extrusion pressure.

4, Calibrators: Made of high-quality 3Cr17 mold steel, designed with fast vacuum calibration system and 4-6meter lengths water cooling tank.

6, Calibration and cooling table: Made from a single sheet of 304 stainless steel, with a reasonable pipeline design, it features overall electric lifting and left-right adjustment, and  water system along its entire length. It is suitable for rapid cooling systems, easy to install and maintain, and the water tank is equipped with a filter to prevent contamination.

7, Traction machine: High-quality rubber ensures durability, the tire tread surface guarantees traction friction, dual-stage reduction provides sufficient traction torque, and the bird-wing protective cover simplifies operation and maintenance.

8, Cutting machine: automatic fixed-length cutting, 304 stainless steel panel, fully enclosed dust collection system to reduce dust pollution, equipped with servo motor, and special material cutting blades for high-speed cutting, avoiding chipping.

9, Electric control system:Equip with ABB inverter, Omron temperature controller, Siemens contractor, PLC control system is also optional

all contactors and wires in our electrical cabinets are neatly arranged, with wire numbers clearly labeled according to a set pattern. Sufficient clearance between components allows for easy operation by electricians. All auxiliary wiring uses quick-connect plugs (eliminating the need for customer wiring), ensuring convenience and safety.

10, Product stacker: 6 meter auto stacker.

Product application:

Plastic lumber’s weather resistance makes it ideal for outdoor environments, such as outdoor fence system, outdoor fence pole, Plastic beach chair, Plastic sunbed, Plastic Shade shed.

The main types of Yongte Plastic lumber extruder

1,The SJ90 plastic lumber profile extrusion line is designed for the continuous extrusion of plastic lumber planks. This machine is equipped with a single screw extruder, which can process high-quality recycled PP/PE/ABS flakes or granules. It works in conjunction with a vacuum calibration unit and cooling tank, along with a stable pull-off tractor and automatic cutter. Consequently, this production line can continuously produce plastic lumber products, with the length of each piece being customizable. The vacuum calibration ensures that the products have a superior surface finish and maintain a stable shape. As a result, the plastic lumber is widely used in the manufacture of outdoor furniture, including chairs, sunbeds, tables, and desks.The extrusion line also features a user-friendly control system, enabling operators to easily adjust parameters such as temperature, speed, and pressure to achieve optimal production results. Additionally, its energy-efficient design helps reduce production costs while maintaining high productivity. The durable construction of the machine ensures long-term stable operation, minimizing downtime and maintenance requirements. With its versatility and reliability, the SJ90 plastic lumber profile extrusion line has become a preferred choice for many manufacturers in the industry.

2,The SH75 plastic lumber board extrusion line is equipped with a parallel twin-screw extruder featuring a vacuum exhausting system and a force-feeding press, allowing it to process a mix of crushed plastic materials such as film, bags, and flakes. With the addition of a wide-width extrusion mold, a calibration table, a traction machine, and a cutter, this line is capable of producing plastic lumber boards up to 1200mm in width and with a maximum thickness of 50mm. The vacuum calibration ensures that the product surface is smooth and uniform, and the length can be cut to any desired size. Plastic lumber board products are widely used as panels for desks and tables and can also be cut into smaller planks.This production line stands out for its versatility, enabling the processing of various plastic waste materials into high-quality plastic lumber boards. The parallel twin-screw extruder's vacuum exhausting system effectively removes moisture and volatile substances from the plastic mixture, enhancing the quality of the final product. The force-feeding press ensures a consistent and stable feeding rate, which is crucial for maintaining uniform product dimensions. Additionally, the wide-width extrusion mold allows for the production of large-format plastic lumber boards, meeting the demands of different applications. The calibration table and traction machine work together to ensure precise dimensions and smooth surface finish, while the cutter provides flexibility in product length, catering to diverse market needs.

3, The SJZ180 plastic fence pole extrusion and molding machine can utilize plastic waste film/bags directly, eliminating the need for crushing and washing processes. The large-diameter twin-screw extruder can ingest plastic waste directly, melt it, and then force the material into molds. These molds are submerged in a full water tank once filled with the molten material. Consequently, this machine produces solid fence poles in either round or square shapes. The length of the fence poles is determined by the mold and is typically a maximum of 2500mm.The machine is equipped with an advanced control system that ensures precise temperature and pressure regulation during the extrusion and molding process, resulting in consistent product quality. Additionally, the SJZ180 features a modular design, which allows for easy maintenance and quick replacement of parts, minimizing downtime and enhancing overall productivity. Its energy-efficient operation also contributes to cost savings and reduced environmental impact, making it an ideal choice for sustainable manufacturing practices.