Yongte Plastic Machinery's Granulation Line: Turning Plastic Waste into Treasure
Waste disposal has always been a thorny issue in the plastics manufacturing industry. Defective products and scraps generated during the production process not only waste raw materials but also pose the risk of illegal disposal. Traditional recycling methods often suffer from process deficiencies, resulting in inconsistent quality of recycled materials and making them difficult to reuse directly. To address this pain point, Yongte Plastic Machinery has launched a customized granulation line. Through multi-material adaptability, high-precision process control, and environmentally friendly design throughout the entire process, it transforms waste into qualified recycled raw materials, helping companies achieve both economic and environmental benefits.
The difficulty of plastic recycling lies in the diversity of materials. Whether it's PP pipe scraps, PE film scraps, or defective ABS appliance casings, traditional production lines require multiple sets of equipment to process each separately, resulting in low efficiency and high costs. Yongte's solution is a modular pretreatment system equipped with specialized crushing devices tailored to the characteristics of different materials: heavy-duty crushers ensure uniform particle size for hard materials, and anti-tangling equipment effectively prevents material entanglement when processing soft materials such as films. The system can also be equipped with metal separation and coating stripping modules, significantly improving raw material cleanliness. A representative from a pipe manufacturer stated, "After switching to the Yongte production line, we've achieved unified processing of multi-material scrap, increasing efficiency by 40%, reducing annual solid waste emissions by over 200 tons, and significantly reducing overall costs."
Recycled material quality is a key concern for companies. The Yongte pelletizing line ensures that recycled material performance meets industrial standards through meticulous process control. The melt extrusion process offers single-screw and twin-screw options, suitable for processing single materials and mixed scrap, respectively. An advanced temperature control system effectively prevents material decomposition due to overheating, while a multi-layer filtration system removes minute impurities, ensuring the purity of the recycled material. During the cooling and pelletizing stage, precise temperature control and pelletizing technology ensure uniform pellet size, eliminating concatenated or broken pellets. Actual application data shows that the ABS recycled material produced using this line fully meets the requirements for home appliance casing production, enabling the company to increase the recycled material content to 30% and reduce raw material costs by a quarter.
Environmental compliance is another key advantage of the Yongte production line. The entire line design complies with national environmental regulations and is equipped with a comprehensive waste treatment system. Exhaust gas is collected in a closed loop and treated through multi-stage purification, with emission concentrations far below national standards. Wastewater is recycled and discharged in compliance with standards, significantly reducing water consumption. The production line also prioritizes safety and security, with thermal insulation, interlocking systems, and emergency stop buttons ensuring comprehensive operator safety.
Yongte offers comprehensive customized services tailored to the individual needs of different companies. From production line planning and equipment commissioning to operations and maintenance training, the team provides one-on-one technical support. Whether it's special material handling, workshop layout optimization, or rapid material changeovers, professional solutions are available. A packaging company executive shared, "Yongte helped us establish a closed-loop system of production, recycling, regeneration, and reuse, saving over 150,000 yuan in annual disposal costs and increasing revenue from recycled material sales by 300,000 yuan, truly achieving a win-win situation for both environmental protection and profitability."
