Yongte WPC flooring production line helps Canadian customers achieve 40% efficiency improvement
Recently, the WPC flooring production line customized by Qingdao Yongte Plastic Machinery Manufacturing Co., Ltd. for Canadian customers has delivered impressive results: after being put into use, the customer's production efficiency has increased by 40%, production costs have decreased by 28%, annual sales have increased by more than 50%, and annual profits have increased by more than one million Canadian dollars, which has caused a strong response in the local WPC industry. Canada has the world's largest log reserves, with a forest coverage area of 400 million hectares, accounting for 40% of the country's land area, and an annual timber output of more than 200 million cubic meters. The mature wood processing industry and the perfect waste plastic recycling system provide a natural fertile ground for the development of the WPC industry. However, in the fiercely competitive market, advanced equipment has become the key to breaking through for enterprises. With technological innovation, Yongte Plastic Machinery has successfully filled the gap in local high-end WPC production equipment by creating an intelligent production line for Canadian customers.
The production line is equipped with a number of industry-leading technologies: the original two-stage compounding extrusion system compresses the traditional two-step production cycle from 8 hours to 4.8 hours, reducing energy consumption by 35%; the specially designed conical twin screw adopts an asymmetric thread design, which increases the material plasticization efficiency by 60%, and the shear force is only 40% of that of a conventional screw, effectively retaining the integrity of the wood fiber. The surface of the screw barrel is treated with tungsten carbide alloy, which increases the wear resistance by 5 times and extends the service life to 8 years, far exceeding the industry average of 3 years. In addition, the intelligent temperature control system can control the extrusion temperature fluctuation within ±1℃, ensuring that the product density error is less than 0.02g/cm³, and the yield rate jumps from 82% to 96%. In terms of product performance, the wood plastic flooring produced by Yongte Plastic Machinery Production Line shows outstanding advantages. Its static bending strength is 45MPa, which is better than the national standard of 35MPa, and can withstand a load of 200kg/m². It has excellent dimensional stability, and its linear expansion rate is only 0.12% in an environment of -20℃ to 60℃, which is less than 1/3 of that of solid wood flooring. The weather resistance test of the product shows that after 2000 hours of ultraviolet irradiation, the color difference changes by ΔE＜2, and its anti-aging ability is significant. With these excellent properties, the customer's products have successfully entered the high-end home improvement market in Canada, with a unit price increase of 30% compared with the original products and a 60% increase in orders.
After introducing the Yongte Plastic Machinery production line, our monthly production capacity has increased from 1,500 cubic meters to 2,100 cubic meters, and the inventory turnover days have been shortened from 45 days to 27 days." The head of the Canadian customer said, "More importantly, the product has passed the Canadian CSA certification and the US ASTM standard test, successfully opened up the mainstream building materials channel in North America, and it is expected that the revenue will double in the next three years."
The technical director of Yongte Plastic Machinery revealed that the production line is also equipped with an AI quality monitoring system, which can analyze 128 production parameters in real time, and the fault warning accuracy rate is 98%. At present, the company has developed a second-generation production line for the Canadian market, which will integrate biomass fiber pretreatment technology to increase the utilization rate of wood by another 15%. In the future, Yongte Plastic Machinery will continue to deepen its cooperation with Canadian forestry agencies to promote the green upgrade of the wood-plastic industry.With the annual growth rate of global demand for environmentally friendly building materials reaching 12%, Yongte Plastic Machinery's successful case in Canada has not only brought considerable economic benefits to the company, but also empowered the industry with technology, providing a new paradigm for the development of the global wood-plastic industry.
