Yongte High Quality WPC decking online 3D embossing machine can supply high simulation 3D effect embossing pattern on WPC decking products
· Embossing frame: used to support and fix other parts to ensure the overall stability of the embossing machine.
· Temperature control device: the flower roller and working area can be controlled by temperature, so that the wood plastic floor can be pressed at an appropriate temperature to ensure the effect and quality of pressing. The common heating power of the flower roller is 9kw and so on.
· Embroidery roller device: it is the core component of the embossing machine, including upper and lower embossing rollers. The surface of the rollers is processed with various 3D flower patterns. Through the relative rotation and squeezing of the upper and lower embossing rollers, the flower pattern is pressed onto the surface of the wood-plastic floor 2.
· Hydraulic system: provides pressure so that the embossing roller can be tightly pressed on the wood-plastic floor to achieve deep embossing, and has a pressure protection device to prevent excessive pressure from damaging equipment or materials 1.
· Power unit: to provide power for the operation of the embossing machine, drive the embossing roller rotation, conveyor belt operation, etc., usually composed of motor, reducer and so on.
· Pattern depth adjustment device: can adjust the gap between the upper pattern roller and the lower pattern roller, so as to accurately control the depth of the surface pattern of wood-plastic floor, generally including screw rod lift machine, drive motor, handwheel, slider and other components 2.
· Front and rear conveyor: used to convey the wood-plastic floor material, so that it can accurately enter the embossing area of the embossing machine, and then send it out after embossing.
· High simulation 3D effect: It can produce three-dimensional effects with rich layer changes of relief patterns, so that the surface of wood-plastic floor has highly realistic wood grain, stone grain, leather grain and other 3D textures, greatly improving its surface beauty and decorative properties.
· Personalized customization: With the help of the real-time texture mapping system of Industry 4.0, customers can upload any wood scanning data or other pattern design, and the production line can complete the digital engraving of embossed rollers in a short time to achieve personalized customization47.
· Efficient production: The online embossing function can be seamlessly connected with the extrusion production line of wood-plastic flooring to achieve continuous and automatic production, which is highly efficient. Compared with the traditional offline embossing method, it can save a lot of manpower and time cost 2.
· Precise pattern depth control: equipped with advanced pattern depth adjustment device, can be adjusted according to different product requirements, to meet a variety of embossing process requirements 2.
· Good durability: embossing roller is usually made of high quality steel, and the surface is treated with hard chrome or other wear-resistant processing technology, which has high hardness and wear resistance, can keep the clarity and accuracy of the pattern for a long time, and reduce the maintenance and replacement cost of equipment.
Pictures of Yongte 3D online embossing machine
