In the increasingly competitive wood-plastic products industry, production efficiency and cost control have become the key to success for enterprises. The new wood shredder launched by Yongte Plastic Machinery has brought a new revolution to the production of wood-plastic products with its revolutionary technological breakthroughs, profoundly reshaping the industry's production pattern.
High-efficiency production capacity, reconstruction of the raw material processing system: The powerful production capacity of Yongte Plastic Machinery's new wood shredder has completely changed the raw material processing mode of wood-plastic products enterprises. Small enterprises can use this equipment to process 0.5-1 tons of wood per hour, and can quickly convert scattered wood raw materials into production materials; under the working conditions of medium-sized enterprises, the processing capacity of 1-2 tons per hour can meet the daily stable production needs; for large enterprises, the ultra-high processing capacity of 3-5 tons per hour, combined with the ultra-large feed port of 1000 mm wide and 600 mm high, can easily accommodate 800×500 mm wood raw materials, whether it is logs, abandoned furniture or waste wood after building demolition, it can be efficiently crushed. By accurately adjusting the knife spacing and screen, the output particle size is stably controlled at 5-15 mm, providing high-quality and uniform raw materials for the subsequent production of wood-plastic products, significantly improving the efficiency of raw material processing, reducing raw material backlog and waiting time, and ensuring the efficient operation of the production line.
Hard-core configuration, consolidating the foundation of product quality: the alloy steel knives equipped with the equipment escort the quality of wood-plastic products from the source. When shredding hardwood with a Brinell hardness of HB150-200, the wear loss after 1000 hours of continuous work is only 0.3 mm. Compared with ordinary material knives, the service life is extended by 3 times, ensuring that the shredding effect is always stable during long-term use. This makes the wood fiber structure more reasonably optimized during the shredding process, and more fully and evenly combined with additives such as plastics, greatly improving the physical properties and mechanical strength of wood-plastic products. For damp wood with a humidity of 20%-30%, its moisture-proof and corrosion-resistant structure ensures that the performance of key components remains above 95% after processing 1000 tons of damp wood, effectively reducing product quality risks caused by damp raw materials, reducing the defective rate, and laying a solid foundation for enterprises to produce high-quality wood-plastic products.
Reliable quality to ensure stable production operation: key components are made of high-strength wear-resistant materials, and the main shaft is made of 42CrMo alloy steel with a tensile strength of 1080MPa, which can withstand a high torque of 5000N・m, providing strong support for the stable operation of the equipment. Rich automation system configuration makes the production process more intelligent and reliable. The automatic feeding speed is adjustable from 0 to 2 m/min, which can be flexibly adjusted according to the production rhythm; the automatic iron removal device can accurately identify and separate ferromagnetic impurities larger than 0.5 mm, avoiding the wear of impurities on subsequent production equipment and the impact on product quality; when the load exceeds 120% of the rated value, the automatic overload protection function will shut down within 0.5 seconds, fully ensuring equipment safety and reducing equipment downtime. According to statistics, the use of this equipment can increase the stable operation time of the production line by 40%, effectively avoiding production interruptions and order delays caused by equipment failures, and ensuring the continuity and stability of wood-plastic product production.
Green energy saving promotes sustainable development of the industry: In terms of environmental protection and energy consumption control, Yongte Plastic Machinery's new wood shredder has become an important boost to the green transformation of the wood-plastic products industry. The multi-layer composite sound insulation structure controls the operating noise below 75 decibels, and the dust collection system has a collection efficiency of up to 99% for dust above 1 micron, which greatly improves the production environment, reduces the impact on surrounding residents and ecology, and helps enterprises meet environmental protection requirements and avoid the risk of environmental penalties. In terms of energy consumption, the average power consumption for processing each ton of wood is only 15-20 degrees, which is 15%-20% lower than similar products, greatly reducing the production costs of enterprises. Calculated based on the average daily use of 8 hours for large enterprises, more than 10,000 tons of wood can be processed each year, and the cost of raw material processing can be reduced by more than 30%, while a large amount of energy consumption and carbon emissions can be reduced. This not only brings significant economic benefits to enterprises, but also promotes the entire wood-plastic products industry to develop in a green and sustainable direction, which is in line with the country's "dual carbon" strategic goals.Yongte Plastic Machinery's new wood shredder has a significant positive impact on all aspects of wood-plastic product production with its outstanding performance in production capacity, configuration, reliability, environmental protection and energy saving, fundamentally improving the competitiveness of enterprises, leading the industry towards high efficiency, high quality and green direction, and becoming the core tool for wood-plastic product enterprises to achieve sustainable development.
