Yongte Plastic Machinery's PPR pipe equipment was delivered quickly, with excellent performance and quality.
Recently, Yongte Plastic Machinery has delivered a brilliant answer in the field of plastic machinery manufacturing. The PPR pipe equipment it developed was debugged quickly, which is nearly 60% shorter than the industry average debugging cycle, and it is ready to go. The delivery of this equipment not only reflects Yongte Plastic Machinery's efficient execution in project promotion, but also the performance indicators and delivery quality of the equipment itself, and also demonstrates the company's technological leadership in the industry.
In terms of core performance, the intelligent temperature control system of Yongte Plastic Machinery's PPR pipe equipment shows excellent stability and accuracy. The system reduces the temperature control error range to ±0.3℃, which is 70% lower than the error rate of traditional equipment. In the production of PPR pipes, the 230℃ high-temperature extrusion link has extremely high requirements for temperature stability. The temperature control system ensures the uniformity of the molecular structure during the pipe production process through real-time monitoring and intelligent adjustment. Verified by a third-party testing agency, the PPR pipes produced using this equipment have a compressive strength of 25MPa, which is equivalent to being able to withstand the pressure of a 250-meter high water column, and are suitable for complex water supply systems in high-rise buildings; in terms of corrosion resistance, the pipes are 40% higher than ordinary products. Even in a long-term buried, acid-base complex underground pipe network environment, the service life can still reach more than 50 years, greatly reducing the subsequent maintenance costs.
The high-speed extrusion system of the equipment also has significant advantages. Through the optimized design of 7 sets of screw structures and matching customized servo motor drive, the equipment achieves an extrusion speed of 28 meters per minute, which is 35% higher than the production efficiency of similar equipment. Taking the production of PPR pipes with a diameter of 20mm as an example, the annual production capacity of a single device can reach 12,000 tons, which can meet the batch order needs of large-scale municipal engineering and real estate projects. In addition, the AI visual inspection system equipped with the equipment monitors 12 key parameters such as pipe wall thickness and roundness in real time with a high-frequency scan of 10 times per second. Once the parameters are detected to deviate from the standard, the system can start the automatic correction program within 0.8 seconds to ensure that the product qualification rate remains stable at more than 99.8%, effectively reducing the waste of raw materials and production delays caused by quality problems.
In the equipment commissioning and delivery process, Yongte Plastic Machinery always puts quality first. The technical team adopts a three-shift uninterrupted operation mode to conduct 5 rounds of full-load operation tests on 187 core components of the equipment, with a cumulative simulated production time of more than 300 hours, to fully test the stability of the equipment under long-term and high-intensity working conditions. The project leader said: "We use modular pre-commissioning and data twin simulation technology to carry out refined management of equipment installation, parameter debugging and other processes, reducing the waiting time in the traditional debugging process by 60%. While ensuring efficiency, we strictly follow 15 quality inspection processes to ensure that each delivered equipment meets the factory standards."
From equipment assembly to final delivery, Yongte Plastic Machinery has established a complete quality control system. During the assembly stage, each component undergoes 3 precision calibrations and compatibility tests; during the commissioning process, in addition to basic function verification, simulation tests are also carried out for extreme working conditions to ensure that the equipment can still operate stably under special environments such as high temperature and high load. In addition, the company also provides customers with value-added services such as equipment operation training and remote technical support to ensure that the equipment can be put into production quickly after delivery.
The efficient delivery of PPR pipe equipment this time is the result of Yongte Plastic Machinery's long-term adherence to technological innovation and strict quality control. Yongte Plastic Machinery will continue to deepen technological innovation, optimize production processes, and strive to provide global customers with reliable performance and excellent quality plastic machinery solutions to promote high-quality development of the industry.
