Under the wave of the global "dual carbon" goal, the low-carbon transformation of the wood-plastic industry is imminent. With innovative technology, Yongte Plastic Machinery has successfully opened up the market in 38 countries and regions overseas. Its green wood-plastic production line helps overseas customers reduce the average comprehensive production cost by 35%, and achieve a 42% reduction in carbon emissions, becoming a leader in the low-carbon development of the global wood-plastic industry.Yongte Plastic Machinery's 7th generation intelligent extrusion production line is the core embodiment of its low-carbon technology. The "Super Mix 3.0" screw system uses 12 sets of gradient temperature control modules and 3D dynamic mixing structure to achieve a plastic and fiber mixing efficiency of 92%, far exceeding the industry average of 75%. This efficient mixing not only ensures product quality, but also significantly reduces energy consumption, with energy consumption reduced by 32% compared to traditional equipment. Taking an overseas production line with an annual output of 5,000 tons as an example, it can save more than 1.8 million kWh of electricity each year, and the reduced carbon emissions are equivalent to the carbon sink of 100,000 adult trees for 30 years, which completely subverts the high energy consumption model of traditional wood-plastic production.
The AI energy consumption management system independently developed by Yongte Plastic Machinery has equipped the production line with a "smart brain". The system uses more than 200 sensors to monitor more than 300 operating data in real time, and uses machine learning algorithms to establish a dynamic energy consumption model to accurately predict energy consumption fluctuations. Once an abnormality occurs, the system can automatically adjust the equipment parameters within 0.5 seconds. In the actual application of a North American customer, the system has increased the energy utilization efficiency of the production line by 20% and reduced carbon dioxide emissions by 500 tons per year. In addition, the carbon emission report generated by the system can also help companies clearly grasp their carbon footprint and provide strong support for participating in carbon trading.
The "zero emission" treatment system configured on the entire line of Yongte Plastic Machinery has integrated the low-carbon concept throughout the entire production process. In terms of waste gas treatment, 8 processes such as nanofiltration, activated carbon adsorption, and catalytic combustion are strictly controlled. Nanofiltration can filter out 99.9% of particulate matter, activated carbon adsorbs organic pollutants, and catalytic combustion decomposes volatile organic compounds, ultimately reducing the concentration of VOCs in waste gas to 1/10 of the international emission standard. Wastewater treatment is also excellent. Through processes such as sedimentation, filtration, and biological treatment, a 95% recycling rate is achieved. Only 0.05 tons of fresh water are consumed for every ton of product produced, which is far lower than the industry average of 0.2 tons, forming a complete closed loop of green production.
With these hard-core low-carbon technologies, Yongte Plastic Machinery stands out in the overseas market. After a large European wood-plastic enterprise introduced its production line, its annual carbon emissions dropped by 40%, successfully obtained the EU green production certification, and its product premium in the international market increased by 15%. As more and more overseas companies choose Yongte Plastic Machinery's green solutions, a low-carbon revolution in the global wood-plastic industry led by China's smart manufacturing is accelerating. Yongte Plastic Machinery has proved with practical results that low carbon is not only an environmental responsibility, but also a core advantage of enterprises in international market competition.
