WPC Door Turnkey Project Solution
Yongte WPC Door Turnkey Project Solution
Abstract
Yongte WPC (Wood‑Plastic Composite) Door Turnkey Project Solution, an integrated, fully automatic manufacturing system dedicated to high‑efficiency, stable, and eco‑friendly production of WPC doors. Based on PVC resin and wood fiber composite technology, the solution covers raw material preparation, compounding, extrusion, molding, surface treatment, machining, lamination, edge banding, assembly, and packaging. With a stable output of 400–600 kg/h, CE certification, and global after‑sales support, we provide one‑stop factory solution for door manufacturers worldwide.
1. Introduction
WPC doors combine the texture of wood and the durability of plastic, featuring waterproofing, anti‑corrosion, fire retardancy, formaldehyde‑free, and long service life, making them widely used in residential, commercial, hospital, school, and special‑purpose buildings. Traditional production lines often suffer from low automation, inconsistent quality, high labor intensity, and poor environmental performance.
Yongte, as a professional manufacturer of WPC extrusion equipment, has developed a full‑process turnkey solution for WPC door production. The YT1200 series line realizes stable mass production with high automation, precise process control, energy saving, and environmental protection, helping customers build standardized, intelligent WPC door manufacturing systems.
2. System Overview & Core Advantages
The Yongte WPC Door Turnkey Line is a modular, fully automatic integrated production system designed for continuous manufacturing of interior and exterior WPC door products. It supports customized sizes, patterns, and surface finishes to meet diversified market demands.
2.1 Key Product Performance
- Waterproof, moisture‑proof, no deformation or cracking
- Anti‑insect and anti‑termite, long service life
- Non‑toxic, formaldehyde‑free, no VOC, no heavy metals
- Flame retardant to B1 level, self‑extinguishing
- Good processability: sawable, drillable, paintable
- Sound insulation and energy saving
2.2 Core Technical Advantages
- High Efficiency: Stable output 400–600 kg/h for mass production
- Stable Quality: Precise process control ensures consistent profile and panel performance
- Eco‑friendly & Energy Saving: Low energy consumption, recyclable waste, compliant with green building standards
- Easy Operation & Maintenance: Automated control, short learning curve, reduced labor cost
- Wide Adaptability: Quick mold change for various profiles and panels
- CE Certified: Safe, reliable, and compliant with international standards
- Global Service: Full installation, commissioning, training, and after‑sales support
3. Main Equipment Configuration
The turnkey solution includes complete equipment from raw material processing to finished door packaging, as listed below:
| Equipment | Function |
|---|---|
| Wood Powder Making Machine | Converts wood chips, sawdust, straw into qualified wood powder |
| Hot & Cold Mixer (2 sets) | Precise mixing for door profile and panel formulas |
| WPC Door Profile Extrusion Line | Extrudes door frames, jambs, and decorative lines |
| WPC Door Panel Extrusion Line (YT1200) | Produces hollow/solid panels up to 1200 mm wide |
| Door Board Sanding Machine | Improves surface flatness and bonding strength |
| Precision Cutting Machine | Cuts length, width, and angles with high precision |
| Automatic Drilling Machine | Drills lock, hinge, and cat eye holes |
| CNC Engraving Machine | Carves patterns and glass openings |
| PUR Lamination Machine | Laminates flat panels and profiles |
| Vacuum Lamination Machine | Laminates shaped and engraved panels |
| Automatic Edge Banding Machine | Seamless edge sealing and trimming |
| Stacking & Packaging System | Automatic collection and packing |
4. Complete Production Process
The Yongte WPC door line adopts a streamlined 11‑step full‑automatic process:
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Raw Material Preparation
Uses wood powder, PVC resin, stabilizers, processing aids, and fillers. The wood powder machine processes wood chips, sawdust, straw, and husk into qualified raw material.
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High‑Speed Hot & Cold Mixing
Dual mixing systems for profile and panel formulas ensure accurate batching, uniform dispersion, and stable formula for high‑quality semi‑finished products.
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WPC Door Profile Extrusion
Conical twin‑screw extruder with auto feeder, vacuum calibration, cooling, haul‑off, fixed‑length cutting, and automatic stacking. Produces frames, jambs, and lines via quick mold change.
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WPC door Panel Extrusion (YT1200)
Large‑scale line for hollow or solid panels up to 1200 mm wide, with stable dimensions, smooth surface, high rigidity, and low deformation.
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Surface Sanding
Enhances flatness, smoothness, and adhesive strength for subsequent lamination and coating.
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Precision Cutting
High‑precision cutting of length, width, and angle with minimal material loss, suitable for various profiles and panels.
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Automatic Drilling
CNC‑controlled drilling for locks, hinges, cat eyes, and handles with high positioning accuracy for stable mass production.
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CNC Engraving & Glass Opening
Realizes complex patterns and precise carving with automatic tool change and high efficiency.
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PUR & Vacuum Lamination
- PUR lamination: strong bonding, heat‑resistant, moisture‑proof, anti‑aging; supports PVC film, decorative paper, wood veneer, CPL, leather
- Vacuum lamination: for shaped and engraved panels
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Automatic Edge Banding
Pre‑milling → gluing → end trimming → rough trimming → fine trimming → scraping → buffing, achieving seamless, firm, and aesthetic edges.
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Assembly & Packaging
Full‑process finishing to produce ready‑to‑install doors with automatic collection and packaging.
5. Technical Highlights
- CE Certification: Ensures safety, reliability, and compliance with EU standards
- High Output: 350–400 kg/h stable capacity (up to 600 kg/h optimized)
- Full Automation: Reduces labor, improves consistency, lowers operation cost
- Low Energy Consumption: Green production with recyclable waste
- Quick Mold Change: Flexible production for diversified profiles
- Global Support: On‑site installation, commissioning, training, and long‑term after‑sales service
6. Why Choose Yongte WPC Door Turnkey Solution
- Mature Technology: Professional WPC extrusion manufacturer with stable, long‑life equipment and low failure rate
- Full Turnkey Service: Covers design, production, installation, commissioning, and training
- Customizable: Tailored solutions for different output and product requirements
- Global After‑sales: Timely support to ensure uninterrupted production
- Proven Performance: Widely recognized by international customers for high efficiency and stable quality
7. Conclusion
The Yongte WPC Door Turnkey Project Solution provides a fully integrated, automated, eco‑friendly, and high‑efficiency manufacturing system for WPC door producers. With advanced extrusion technology, precise process control, modular equipment design, and comprehensive after‑sales service, it helps customers build intelligent, standardized, and profitable WPC door factories. It is an ideal choice for enterprises investing in high‑quality WPC door production.