Recently, Yongte Machinery's workshop saw intense activity as core components, pipeline connections, and precision calibrations for recycled film extruders proceeded methodically. Skilled technicians assembled parts with meticulous precision, forming the eco-friendly equipment. This achievement demonstrates Yongte's technical strength in plastic recycling and boosts the film recycling industry with smart manufacturing.
As key recycling equipment, the parallel twin-screw extruder emphasizes "efficiency, energy-saving, precision." Every process from component manufacturing to assembly reflects excellence.
Core assembly is critical: cranes position gearboxes and frames via lifting holes, workers calibrate frame levelness within tolerances using levels and shims. Gearboxes receive precise lubrication for smooth transmission.
Screw assembly requires expertise: single-head, variable-pitch screws with hard chrome coating undergo sanding to remove burrs. Technicians align axial positions, assemble components sequentially with alignment checks, apply high-temp grease, and adjust clearances via spline sleeves for optimal meshing.
Electrical commissioning follows strict protocols: certified electricians connect circuits per diagrams, distinguishing wires and labeling clearly. Portable control cabinets are positioned for easy operation and maintenance.
Post-assembly, comprehensive testing occurs: temperature control systems heat barrels to set levels; low-speed operation verifies rotation and noise. Precision tools check screw clearance and alignment; hydraulic systems undergo pressure testing. Acceptance proceeds only when all metrics meet standards.
"Our modular design enables configuration flexibility for integrated recycling and modification," noted Yongte's technical director. Advanced temperature control and vacuum systems enhance plasticization uniformity, reduce energy use, and solve industry challenges of low efficiency and high power consumption.
Through rigorous standards and green manufacturing, Yongte's mass-produced extruders advance environmental equipment capabilities, supporting circular plastic economy and driving the film recycling industry toward efficiency and sustainability.
