Rubber Recycling and Reusing Solution

Full Rubber Recycling Solution: Waste Tyres to High Value Rubber Powder & Nano Irrigation Pipes

1. Executive Summary

This solution provides a closed loop, modular, and profitable waste tyre recycling system that converts end of life tyres into high purity rubber powder and further into high performance rubber nano irrigation pipes. It integrates mechanical recycling, multi stage separation, and high efficiency extrusion to achieve environmental protection, resource circularity, and stable economic returns.

Core advantages:

1. Full process: tyre wastage → rubber powder → nano irrigation pipe
2. High separation efficiency: rubber ≥99%, steel ≥98%, fiber fully removed
3. Stable, automated, low maintenance, CE certified, 3 year warranty
4. Dual profit model: sell rubber powder OR produce & sell high margin nano pipes

2. Project Background & Value

2.1 Environmental Pain Points

Waste tyres cause long term soil and water pollution (“black pollution”)

Illegal landfill, incineration, and stockpiling create fire and health risks

Low recycling rate leads to massive resource waste

2.2 Project Value

Environmental: reduces landfill, cuts emissions, supports circular economy

Resource: recycles rubber, steel, fiber into reusable materials

Economic: creates highvalue downstream products with strong margins

Social: supports agricultural water saving, aquaculture, and urban water management

3. Core Technology & Process Flow

3.1 Overall Process

Waste Tyres → Debeading → Primary Cutting → Shredding → Crushing → Fine Grinding → Magnetic Separation → Fiber Separation → Rubber Powder → Extrusion → Cooling → Traction → Winding → Rubber Nano Irrigation Pipe

3.2 Detailed Stages

3.2.1 Rubber tyre recycling line

• Wire Ring Drawing (Debeading) :Remove steel bead wires to protect downstream equipment, High efficiency double hook wire drawing machine
• Primary Tyre Cutting: Cut whole tyres into manageable pieces, Stable, low power consumption
• Tyre Shredding: Reduce pieces to rubber blocks (≈50 mm), Heavy duty, high torque shredder
• Rubber Block Crushing: Crush blocks into small rubber flakes, Prepares for fine grinding

3.2.2 Fine Grinding & Powder Making

• High speed grinding disk with adjustable blades
• Built in cooling to avoid overheating
• Output: 5–40 mesh rubber powder

3.2.3 Magnetic & Fiber Separation

• Magnetic separation: remove all steel residues
• Airflow fiber separation: remove textile fibers
• Final powder purity ≥99%

3.2.4 Rubber Nano Irrigation Pipe Extrusion

• SJ65 single screw extruder, servo motor control
• Uniform nano pore foaming structure
• Auto feeding, cooling, traction, winding

4. Equipment Configuration & Parameters

4.1 Rubber Tyre Recycling Line (Model: RTR500)

4.2 Rubber Nano Irrigation Pipe Line (Model: SJ65)

5. Product Performance & Applications

5.1 Recycled Rubber Powder

• Directly used for nano irrigation pipes
• Rubber mats, flooring, gaskets, seals
• Rubber modified asphalt, sports surfaces, waterproofing materials

5.2 Rubber Nano Irrigation Pipe Advantages

• High permeability: nano pores uniform, permeability 2–3× higher
• Anti clogging: filters silt, microbes; molecular sieve effect
• Long life: 10–15 years, strong aging resistance
• Low cost: installation & maintenance cost reduced 40–60%
• Eco friendly: made from waste tyres, fully recyclable

5.3 Application Scenarios

• Agricultural water saving irrigation (drip & seepage)
• Aquaculture oxygenation
• Groundwater remediation & source protection
• Urban rainwater infiltration & flood control
• Sewage treatment & reuse

6. Solution Advantages

6.1 Technical Strengths

• Mature mechanical recycling: no pyrolysis, no pollution, safe
• High separation rate: rubber, steel, fiber fully recovered
• Stable extrusion: uniform nano pores, consistent quality
• Modular design: expandable capacity, easy to install

6.2 Economic Benefits

• Low investment vs. high return
• Dual income: sell powder OR sell highmargin pipes
• Low operation cost: energy saving, less labor, minimal maintenance
• Steady market demand: agriculture, aquaculture, infrastructure

6.3 Operational Advantages

• High automation: reduces labor
• Simple operation & quick training
• Compact layout, space saving
• Stable running, low failure rate

7. Investment & Return (Reference)

• Total equipment investment: mediumscale complete line (recycling + extrusion)
• Raw material: waste tyres (low cost, widely available)
• Main products: rubber powder / rubber nano irrigation pipes
• By products: recycled steel wire, fiber (additional income)
• Payback period: typically 12–24 months (depending on local costs & market)

8. Environmental & Safety Compliance

• Dust collection system for clean production
• Low noise, no waste water, no toxic emissions
• Full safety guards, overload protection, emergency stop
• Complies with EU CE and local environmental standards

9. Service & Support

• Customized line design based on capacity, space, budget
• On site installation, commissioning, operator training
• 3 year warranty, long term spare parts supply
• Remote after sales support & process optimization

10. Conclusion

This Waste Tyre to Rubber Nano Irrigation Pipe Full Recycling Solution delivers a safe, efficient, profitable, and eco friendly closed loop. It turns waste tyres into high value agricultural and industrial products while meeting global sustainability goals. It is an ideal project for investors, recyclers, and agricultural enterprises seeking long term stable returns.