Solid Foamed WPC Door Profile Extrusion Line for Indian customer
Yongte Custom WPC Door Profile Extrusion Line | Turnkey Solution for Indian Clients
Project Overview
Successfully installed and put into full operation at an Indian manufacturer in 2025, Yongte customized WPC door profile extrusion line is a high-efficiency, reliable and eco-friendly turnkey solution dedicated to the booming construction market of India.
This production line is specially engineered to produce solid WPC door jambs with a thickness over 50mm — the mainstream product demanded by local markets. Equipped with professional foaming technology, it effectively reduces product weight and overall production costs. Supported by high-capacity vacuum calibration and circulating water cooling systems, the finished profiles achieve rapid shaping with excellent dimensional stability.
What makes this line stand out is its strong adaptability to India’s local raw materials. It can fully process locally sourced rice straw, wood sawdust and recycled plastic, helping local manufacturers respond to the surging demand for sustainable building materials in India’s fast-growing construction industry.
Full Technical Specifications
We adopt internationally renowned brand electrical components to guarantee long-term stable operation. All parameters are calibrated for continuous mass production of WPC door frames.
| Parameter | Detailed Specification |
|---|---|
| Extruder Model | SJZ65/132 Conical Twin Screw Extruder |
| Main Drive | 37 kW Servo Motor |
| Production Output | 150 ~ 240 kg/h (Stable Continuous Output) |
| Maximum Product Width | 300 mm |
| Electrical & Control System | ABB Inverter, Omron Temperature Controller, Siemens / Schneider Contactors |
| Cooling & Calibration System | 9m High-capacity Vacuum Calibrator (3 sets of 300mm modules) + Water Cooling Tank |
| Traction Unit | Effective Traction Length: 2400mm, Heavy-duty Stable Traction |
| Cutting Unit | Automatic Cutting Machine with Dust Collection System |
| After-sales Service | 3-Year Full Machine Warranty + Lifetime Free Technical Support |
Core Competitive Advantages (Tailored for Indian Market)
1. High Production Efficiency & Non-stop Stable Operation
Fitted with customized screws and barrels exclusively for WPC materials, the main extruder delivers superior plasticizing performance and consistent output ranging from 150 kg/h to 240 kg/h. Matched with ABB frequency conversion control system and top-tier global electrical parts, the line realizes precise parameter adjustment, minimizes unexpected downtime, and maximizes overall production capacity — ideal for large-scale continuous production in Indian factories.
2. Premium Finished Product Quality for Complex Local Climate
The integrated high-performance vacuum calibration and water cooling system ensures the density of finished solid WPC door jambs stays within 0.8~1.0 g/cm³. The products feature zero deformation, ultra-high dimensional accuracy, outstanding water resistance, corrosion resistance and termite resistance. These properties perfectly adapt to India’s diversified and harsh climatic conditions, greatly extending the service life of door frames.
3. Low Operation Cost & Green Environmental Protection
This production line takes full advantage of recycled plastic and agricultural/wood waste (rice straw, wood sawdust) as raw materials, drastically cutting raw material procurement costs. With optimized structural design, the equipment features low power consumption and nearly zero production waste. It complies with India’s national advocacy for green manufacturing and circular economy, bringing dual economic and environmental benefits to users.
4. Flexible Customization & Durable Long Service Life
The line supports quick mold replacement, enabling flexible production of WPC door jambs in various sizes and styles to satisfy the diversified needs of India’s dynamic construction sector. The whole machine is built with heavy-duty materials and rigorous craftsmanship. Backed by our 3-year comprehensive warranty and lifetime global technical support, it can maintain reliable performance under long-term non-stop running.
Our Service Commitment
- One-stop turnkey service: On-site installation, commissioning and worker training
- 3-year warranty for the whole equipment
- Lifetime remote & on-site technical support, spare parts supply at favorable prices
- Customized design according to customers’ special product and factory requirements