Water-Free Cleaning and Simple Compressing Solution for Plastic Film Recycling Plant
Innovative Water-Free Cleaning Solution Revolutionizes Plastic Film Recycling, Eliminating Water Waste and Pollution
High effective compressing pellets solution without melting plastic to ensure the quality of plastic.
Solving Core Industry Pain Points: Zero-Water Recycling Technology Debuts
Amid growing global demands for water conservation and low-carbon circular economy in plastic recycling, traditional plastic film and bag recycling processes have long been plagued by excessive water consumption and secondary water pollution caused by wet cleaning. To address these industry pain points, our company has officially launched a full-automatic water-free dry cleaning production line for waste plastic film recycling, delivering a zero-water-consumption, high-purity and high-efficiency recycling upgrade for the plastic resource regeneration industry.
Technical Parameters
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Item |
Equipment |
Picture |
Technical Parameter |
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01 |
Feeding conveyor |
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Usage: feeding plastic wastage to the crusher machine Length: 6 meter Power: 2.2 KW |
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2.2 |
Magnetic removal |
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Usgae: Remove the iron parts in the material Power: 2.2KW Placement: on the middle of feeding conveyor |
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03 |
Plastic Crusher |
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Usage: crushing the plastic into small flakes Power: 55KW Capacity: 400-600 kg/h |
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04 |
Dry cleaner |
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Cyclone feeder: 7.5KW blower Length: 4 meter Power: 22kw Dust collect: 2.2kw suction Rotating filter: Stainless steel |
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04 |
Material Conveyor |
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Usage: conveying the crushed material into the pellet machine Length: 4 meter Power: 2.2kw |
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05 |
Pellet Machine |
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Usage: compress the plastic into pellets Power: 75KW Capacity: 400-600 kg/h |
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06 |
Cooling conveyor |
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Usage: cooling the plastic pellets Length: 8-10 meters Cooling method: blower cooling
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|
07 |
Pellet tank |
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Usage: storage the pellets and move to next step Material: stainless steel Volume: 500kg |
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08 |
Electric control system |
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Soft starter: Delta brand Contractors: Siemens or Schneider brand |
Core Advantages
Full Dry Physical Purification, Superior Environmental Protection Performance
Different from conventional wet washing processes that rely on massive water flushing to remove dust and impurities, the newly developed plastic film recycling system adopts a complete dry physical purification process, thoroughly solving the resource waste and environmental pollution risks brought by traditional water-based cleaning. The entire production workflow features streamlined automation, stable operation and superior impurity removal performance, significantly improving the reprocessing value of recycled plastic materials.
Highly Automated Workflow with 500kg/h Stable Production Capacity
Boasting a high degree of integrated automation, the production line realizes unmanned continuous operation from feeding, crushing, cleaning to granulation, effectively reducing labor costs and human error. The equipment supports a stable hourly output of 500 kilograms of qualified recycled plastic particles, balancing high purification accuracy and efficient production capacity to meet medium and large-scale recycling processing demands. The production line implements a standardized and efficient dry recycling procedure. Firstly, waste plastic films and bags are uniformly shredded by a twin-shaft shredder to form homogeneous fragmentary materials, laying a foundation for subsequent full impurity removal. The crushed materials are then quantitatively conveyed by a material blower to the core water-free dry cleaning unit. Inside the dry cleaning machine, high-speed rotating shafts generate powerful mechanical friction and airflow impact, effectively stripping fine dust, surface attachments and light impurities from plastic fragments.
Precision Wind-Material Separation and Efficient Dust Removal System
Equipped with a high-precision cyclone separation system and an efficient dust removal structure, the equipment realizes precise wind-material separation. Light dust and tiny particulate impurities are sucked through the screen holes of the stainless steel inner liner by a high-power forced draft fan and finally collected by a dust removal bag to avoid dust overflow and secondary pollution. Meanwhile, heavy granular impurities that cannot be separated by airflow automatically fall off through the screen holes, achieving thorough physical separation of plastics and heterogeneous impurities.
Magnetic Adsorption Design for Ultimate Material Purity
To further enhance material purity and upgrade the impurity removal system, the production line is equipped with customized magnetic adsorption devices at key positions including the conveyor belt and discharge outlet. The magnetic separation structure can efficiently adsorb and remove mixed metal impurities such as iron scraps in waste plastic films, effectively eliminating hard impurity hazards that may damage subsequent processing equipment and ensuring the high purity of recycled plastic raw materials.
One-Stop Compressing Pellets, Simplified Reprocessing Operation
After integrated shredding, dry cleaning, dust removal and metal removal treatments, the purified plastic fragments can be directly fed into the plastic compaction granulator for one-step compress molding. The whole process realizes seamless connection from waste material pretreatment to finished plastic particle production, greatly simplifying the recycling and reprocessing procedure and improving production efficiency.
Zero Water Consumption, High Automation and Stable Purification
In terms of operational advantages, this water-free cleaning production line boasts outstanding automation and environmental protection performance. It requires no process water throughout the whole production process, completely cutting off water resource consumption and wastewater discharge in plastic film recycling. The integrated mechanical impurity removal technology ensures uniform material crushing and comprehensive removal of dust, light impurities and metal contaminants, delivering far more stable purification effects than traditional wet cleaning processes. Meanwhile, the highly automated assembly line minimizes manual intervention, ensuring long-term stable 500kg/h production efficiency and reducing overall operational costs for enterprises.
Industry Value: Empowering Green Upgrading of Plastic Recycling
Industry insiders indicate that this innovative water-free plastic film recycling technology fills the technical gap of zero-water cleaning in the waste plastic regeneration field. It not only reduces the operating cost of water consumption and wastewater treatment for recycling enterprises, but also complies with global environmental protection policies and circular economy development trends, providing a green, efficient and economical new solution for the upgrading of the waste plastic film recycling industry.